FCB FLAG™ station

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Flexible Advanced Grinding station

FCB FLAG™ station is an integrated grinding unit combining 3 separated process functions to benefit from the best rated technologies in terms of grinding efficiency (FCB Horomill®), drying capacity (FCB Aerodecantor) and classifying quality (FCB TSV™ classifier).

Its standard design allows for fast delivery and start-up while its modular concept, with pre-assembled modules, minimize the site works and associated costs.

Featuring all process benefits of the FCB Horomill® grinding plant, the FCB FLAG™ station is the best solution to enter new markets, adapt operations to market changes and maximize production of all types of cement, with minimized capital and operating costs.

Integrated process modules:

FCB Horomill® grinding mill, FCB TSV™ Classifier, FCB Aerodecantor, Fives Sonair™ process filter and fan

Power and control module:

Air-conditioned container for power supply and automation units, equipped control room and remote electrical panels on site

A wide range of typical options is available to perfectly fit the project requirements and site conditions, including:

  • raw material crushing,
  • unloading and feeding hoppers and handling systems,
  • hot gas generator and fuel network,
  • product transport and storage,
  • bulk loading,
  • packing unit...

Other specific options can be added upon requirement (laboratory, medium voltage transformer, chiller...).

A comprehensive range of services is proposed to ensure successful implementation and operation of the unit:

  • site and soil study,
  • civil design,
  • on-site supervision,
  • plant commissioning,
  • operation and maintenance trainings,
  • technical assistance,
  • yearly customer support program...

Customer benefits 

  • Zero water consumption
  • The best cement quality
  • The lowest electrical consumption
  • Maximized flexibility to cope with various products
  • Genuine drying performances of the system
  • High moisture content admissible
  • Steady production capacity
  • Easy and full automated operations 

 Technical advantages 

  • Fast delivery time and start-up
  • Reduced site works and associated costs
  • Compact size and low footprint
  • Tailor-made proposal for a perfect adaptation to customer's need

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